Closed Cooling Towers

Closed Cooling Towers for Clean, Water Saving Heat Rejection

A coil bundle inside the tower keeps your process fluid in a sealed loop while spray water and air remove the heat.

AI illustration of a closed circuit cooling towerIllustrative
Overview

Closed Cooling Towers

In a closed circuit cooling tower, process fluid flows through the coil while spray water and air cool the coil from outside. The process fluid is never exposed to air or open water, which helps protect pumps, heat exchangers and process equipment.

How it works

Closed circuit cooling principle

A simplified view of a counterflow closed circuit cooling tower.

Drift eliminator Spray nozzles Stainless steel coil304 / 316 Cooled fluid out Air in Water basin Warm moist air out Fan Hot fluid in Spray water(recirculated) Pump Air in

01

Hot fluid enters

Process fluid flows through the coil inside the tower. It stays sealed and never touches the air or spray water.

02

Spray and evaporation

Spray water falls over the coil. A small part evaporates and carries the heat away.

03

Air carries heat out

The fan draws air through the tower. Warm moist air leaves at the top, passing the drift eliminator.

04

Cooled fluid returns

Cooled fluid leaves the coil and returns to your process. Spray water drops to the basin and is recirculated.

Wet-dry model

Wet and dry combination (HKJS)

A simplified view of the wet-dry combination closed circuit tower.

Hot fluid inSpray nozzlesWet sectioncoil with sprayCooled fluid outAir inAir inWarm air outFanDry sectionfinned coil, air onlyAir inPump

01

Dry section first

Hot process fluid enters the dry finned coil, where ambient air cools it without using water.

02

Wet section finishes

The fluid then flows through the wet coil, where spray water evaporation removes the remaining heat.

03

Cool weather: spray off

When the air is cool enough, the spray can be stopped and the unit runs dry, saving water.

04

Closed loop stays clean

The process fluid stays sealed inside the coil throughout.

Composite flow model

Composite flow (HKBF)

A simplified view of the composite flow closed circuit cooling tower.

Spray systemCoilprocess fluid insidePVC heat exchange fillCooled fluid outFresh air in (2nd stream)Warm moist air outFanHot fluid inFresh air in (1st stream)Pump

01

Coil is sprayed from above

Process fluid flows through the coil while spray water coats the outside of the tubes.

02

Air and water flow together

A first stream of fresh air moves in the same direction as the spray water over the coil, which helps keep the tube surface wet and reduces dry spots.

03

Fill cools the spray water

Warm spray water then falls over PVC fill, where a second fresh air stream cools it before it is recirculated.

04

Cooler water on the coil

The cooled spray water returns to the coil, which helps reduce scaling and suits high-temperature fluids.

Key features

Why it matters

Clean closed loop

Process fluid stays sealed inside the coil.

Stainless steel coil

304 or 316 stainless steel options.

Water saving

Spray can be stopped in cold weather to save water.

Compact structure

Small footprint compared with open towers plus heat exchangers.

Easy maintenance

Access for inspection and cleaning.

Gallery

Photos from our production and projects

Models

Models

01

HKBN counterflow

Compact structure and small footprint, suited to locations where ambient wet-bulb temperature is close to design conditions.

02

HKBF composite flow

Designed for high-temperature fluids and to help reduce scaling on the coil.

03

HKBH cross flow

Cross flow closed cooling tower.

04

HKJN water saving

Water saving closed cooling tower.

05

HKJS wet-dry combination

Combines dry and wet coil sections to cut water use.

Customization

Engineered to your requirements

Explosion-proof designVariable frequency controlAutomationCirculating water tankDual pump designWinter antifreezeMulti-coil designCleanable tube box
Technical data

Selection data

Model data, coil options and selection tables for the HKBN, HKBF, HKBH, HKJN and HKJS series are available on request. Send your flow rate, inlet / outlet temperature and wet-bulb temperature and we will recommend a model.

Need a recommended model?

Send your design conditions and an engineer will reply with a selection and quotation.